Yep, In Creo2 (and also WF4 if I remember correctly) it happens under the
options menu.
The trick is, you can only place rounds on one quilt (or solid body) at a
time. Rounds on a separate quilt (or solid body) need to be done in a
separate feature.
For me, it happens when I am working on a model that has multiple quilts
(and/or with a solid body) that have not been merged together yet... I'm
happily clicking along selecting the edges I want to round and then I
accidentally pick an edge that belongs to a different quilt or solid.
That's the instant it happens. ProE automatically changes the round to a
surface round. (This happens in the background with no warning) Even
when I realize that I have picked an incorrect edge, I un-select the edge
I didn't mean to pick and continue on to finish my feature... ProE doesn't
change it back. Like the trip switch on a GFI wall plug... Once its
tripped, its tripped. To fix it, you have to go back into the options tab
and set it back to solid, (or same quilt)
Hope this helps.
Bernie
Bernie Gruman
Owner / Designer / Builder
www.GrumanCreations.com