Looks like you have the weld correctly defined and no there is not a "weld" feature that is completely solid. The only way to make it solid would be to create a new model feature. In the welding module you have lightweight and solid. You have the solid one. It would be nice to have that weld feature solid, but that is how PTC wanted the weld feature. I have been working on the welding stuff over the last week, so I have been quite versed on it. The only weld information I know is in the Pro-E manuals, the pdf ones that are available to download from the support site. Eric