| Sl.no |
Problem |
issue facing |
| 1 |
Running of wire in both side without tangency net work |
Making tangency network for the wire running in both side has the below disadvantage |
| 1. Flatten of harness become difficult |
| 2. Wire length short due to tangency net work. |
| 3.wire branch out dimension showing issue . |
| 4.For actual Manufacturing of harness length will become short. |
| 2 |
converting to iges/Step |
Unable to convert to iges/step. |
| 1.Pro-e getting crashed |
| 2.Some of the harness after converting only connector visible. No harness. |
| 3 |
Branching |
Branching with intermediate gape. |
| 1.Wire getting not routed. |
| 2.Wire getting failed after regenerating. |
| 3.Unable to make bundle. |
| 4.Unable to make harness as per the physical harness branching. |
| 4 |
wire failure |
Wire getting failed |
| 1. out of many wire routed one wires fails saying no net work. Start and end point same for all wires. |
| 2. Wire routing does not go up to end point . Stops in between in a spice or break out |
| 3. While auto routing - after few wire route when we try to route the other wire the existing routed wire fails |
| 4.After routing the wires and when we try to bundle wires fails. |
| 5.Routing of 300 plus wire in single short in auto routing become difficult .wires getting failed. |
| 5 |
Splice |
splice adding in between the intermediate gape |
| 1.Splice should be a part of single wire.In pro-e we add the splice in net work which make other wires also to pass through the splice which cause wire failer due to bend bend radius |
| 2. We are giving 50mm clearance between the two splice. When we add many splice in a net work wires getting failed. |
| 6 |
Modification |
Small modification |
| 1.small modification (adding wires,relocating the connector position)call for change in flatten and drawing which take long time . |
| This time is not excepted. |
| 7 |
Regeneration |
1.Auto regeneration is not happening we need to regenatre manual after wire routing very time |
| 2. Due to this regenration issue wire are not visible after routing. |
| 3. wire failure and bundle failure comes. |
| 8 |
Auto routing |
Designation of component |
| 1.If the model name and part name is same auto designation take place but in harness we use reference number for each component . We are using some component in more than three place . At present we are making manual.How to designated all parts with auto designated. |
| 9 |
Flatten |
flatten of harness |
| Our harness has more than 300 wires. For flatten of harness we use manual flatten method. It taken lot of time for flatten of all wires. Auto pan in pro-e is not helping us to resolve this issue. |
| 10 |
Drawing |
Tables for each connector |
| 1.Placing table for each connector is becoming one of time consuming process in pro-e. After placing the individual table we need to releate to model with table for wires to update for each connector table. |
