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Anand, Search in the Pro/e Support pages for this pages : "Suggested Technique for Creating an Involute Gear ". This is a very good tutorial to creat involute gears.. Chander
Also search this forum; question asked and answered many times, for example: http://www.ptc.com/forums/viewtopic.php?t=4614&highlight= The DesignTools look awesome, by the way.