How about merging the two parts into one to create a part that is only
the intersection part. Then you can use the silhouette function of trim
on copied solid surface to create surface edges relative to the plane.
Then you can use edge in a sketch to create a flat surface, and then
measure the area of that surface...
Yes, I know, a bit involved, but this should work... You might have to
copy surfaces and intersect them to create the part that is only the
intersection... I have a short list of steps and sample part for the
silhouette trim function as we use that for creating back fill on
castings, just let me know if you would like me to send it to you...
good luck!
Paul Korenkiewicz
FEV , Inc.
4554 Glenmeade
Auburn Hills, MI, 48326-1766