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How to sort out java error in windchill ?
What you are showing is not an error.
It's the normal behavior of any applet in recent versions of the Java Plug-In -- unless the applet is fully signed, which is infeasible for most of Windchill's applets.
Any alternative method to solve this ?
Well you could investigate the Java Plug-In Deployment Rule Set feature in Oracle's Java deployment documentation.
This involves buying a code signing certificate and deploying signed files to all client system's JREs via some other means (e.g. administrative push), so it is too painful for many sites to consider.
For most users the dialog noted here is just part of using the Java Plug-In these days. Oracle has at least reduced the frequency of this dialog's appearance. I believe it only appears once a day (or OS login, whichever occurs first) now.
Haris,
We have an article with instructions on how to create a Java Deployment Rule Set to suppress these security warning messages. If you're interested, you can find the instructions in article CS157919.