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I've just noticed that there are some options in AutoGEM Settings that I haven't used before.
In particular:
Detailed fillet modelling globally introduces more elements in, and as a consequence, near fillets. This seems to happen when the the fillet arc length is about 10% the size of a neighbouring element. Not sure what the rule applied is, if it were length by curvature then the mesh would be different to that I observed.
I use ELC at specific, required locations only. Although I have to admit the (edge length/rad) ratio seems to me to be the wrong way up.
Brick,wedge meshing becomes useful for thin structures. Thin things are inefficiently filled by tets. Create a plate and remesh with Brick, wedge, tetra on. For thick plates - only tets, as you reduce the thickness of the plate there is a critical aspect ratio where the mesher goes for bricks and wedges over tets.
If you have geometry that has thin areas (bricks and wedges) and thick bits (will get tets) then you could use Brick wedge and tetra. Just thin - brick wedge.
With thick bits poking out from a thin surface you are likely to get some face to face links where it needs to 'join' the triangular tets to the square faces of the wedge and bricks. Having said that, as I remember, it created links if it was just wedge and tet, depsite the wedges presenting a triangular surface.
In the past, I've 'volume regioned' off the thick bits and separately meshed these volumes as tets only, (you may have to limit the size with an autogem control so that it marries well with the neighbouring thin bit when you come to mesh this). saving the mesh, switching the settings to wedge and tet (not brick), retrieving the mesh and then finishing by meshing the thin volumes as a second operation. This looses the bricks and the links. If you leave the bricks in you get the links back.
You can't switch the settings in the middle of meshing without losing the mesh. The switching prevents Autogem attempting to mesh with inappropriate elements, complaining and then settling for tets.
It's a bit of a faff but has saved a large number of elements in some models, particularly good for those repeated runs (time)
NB. if the part has a material propery assigned then everything gets meshed regardless of volume selected.