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I started with a curiosity of modeling a Football myself. The key was to get the angles of the Pentagon and Hexagon correct so that when its assembled, it fits together properly.
Then I made this animation with each segment controlled thru mechanism and made Animations of certain sequences.. This is one of the better ones in that .
Joe, thanks for sharing your animation, keep'em coming! I wish you were around for our World Cup discussion.
-BostonDan