Extrude 3 is causing the problem, investigating...
The sketch for extrude 3 was the problem. I found this by moving the Insert Here flag up to below the first feature, regenerating and trying to create an STL repeat for each feature until the STL creation failed. Extrude 3 was the culprit. I tried altering the way the extrude was created, no luck. I moved the datum away from the model to simplify the extrude to a single direction up to the outer surface but still no joy. Next stop was the sketch. I moved some of the shapes apart in case the gaps were too small for the triangles, still no joy. I then noticed the inner arcs on each shape were very close and in some cases touching the round on the large hole. Drawing a slightly larger circle and trimming all the shapes back to it sorted the problem.
Phew! Now to bed....zzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzz