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17-Peridot
December 2, 2013
Solved

FEM analysis of a spring

  • December 2, 2013
  • 1 reply
  • 5091 views

Hi all,

I've designed a spring and I want to see if the value of tensions are, more or less, the same I've calculated with the formulas.

The matetial is "springflex" with

E=206000 MPa

G=81500 MPa

Su=2270 MPa

d=0.9mm

In my calculation, the spring is verified.

Anyway, the results that Mechanica gives me (I've used WF5 for the FEM simulation) provides tensions much much high...

I've done two tipe of analysis:

1) I've imposed the displacement (35 mm)

2) I've imposed the force (25 N)

but, for me, the results are incorrect but I don't know why.

I've tryed "linear" and "non-linear" analisys for with large deformations.

Greetings


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Best answer by SylvainA.

Don't worry, I'm calm

I just want to help you investigate your issue, I'm sorry if my message seemed to be unfriendly.

On your results comparison one can clearly see that the maximum shear stress is between 460 and 690MPa when the VM stress is comprised between 800 and 1200MPa. That's why, regarding the shear stress you were expecting, I was proposing you to look at the shear stress.

1 reply

1-Visitor
December 3, 2013

I have found a stiffness of 2N/mm with the force imposed analysis (displacement of 5,94mm for a load of 11,77N), it doesn't seem wrong...

Note that in your analysis the load isn't 25N, it's 11,77N.

gfraulini17-PeridotAuthor
17-Peridot
December 3, 2013

You're right.
I should have put 25.938 N as force.
But, anyway, what can you tell me about the tension over the wire?

I attach results of Von Mises Stress in MPa.

1-Visitor
December 3, 2013

At first sight, it looks OK.

Why did you think it was incorrect ?