Mapped mesh and conflit with native Creo geometry
Hello all
As far I know, since beginning of Pro/E, a CAD volume has been always a “divided” surface. An extruded (or other construction) part will always have two faces that can be selected.
Usually – but not always – most of the time the CAD interprets it as a unique surface. Thus this is not a major problem.

However I have some times meshing problems exactly in the interface of these surfaces - especially if it is located in a bad position in an assembly forming for example a sharp corner.
My current issue is that my mapped mesh is getting too complex due to this characteristic. I´m trying to create a mapped mesh in a contact region. However this native split is being considered inside Simulate and the consequence is that I have to mesh a more regions and even worst – to create more contact regions. I consider a good contact mesh a mesh that has common elements in both sides of the contact. This is usually possible only if the mapped mesh patter can match both sides of the contact geometry - as in the picture below when volumes in both sides were create to match the contact region. The problem is that Creo finds not 2 volumes in the cylinder but 4 - due to the native CAD split.

_ My question is if there is a way to “trick” Creo that it ignores these artificial regions created in the native mode and simple respect the volumes regions that I applied. To illustrate here is the cylinder model. To map the ring I need to map not 4 regions but 6 regions!

I guess that one can find a good approach for specific cases as the one above but the true is that this undesired split in the original CAD model can cause meshing issues and I´m thus looking for a way to merge the native surfaces - if this is the best approach, of course.
Thank you in advance for any feedback.
R. Rabe

