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1-Visitor
June 4, 2014
Solved

Mass differences between a flat instance and its developed generic

  • June 4, 2014
  • 1 reply
  • 1490 views

We have just discovered that the mass of a sheet metal pressing when bent is slightly different than when the bent part is flattened, can someone maybe explain what could be causing this.


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Best answer by dschenken

In a real piece of metal, bending causes it to stretch and thin. The stretching is accounted for by the k-factor.

There is no way for the software to account for the thinning in the bent state.

The difference in mass is because thinning isn't in the formed model. The software builds the flat and formed models as a uniform thickness. The difference should not be much, but it is obviously noticeable. Based on the above explanation, the flat state will be the more accurate as that is what the shop will use.

1 reply

dschenken1-VisitorAnswer
1-Visitor
June 4, 2014

In a real piece of metal, bending causes it to stretch and thin. The stretching is accounted for by the k-factor.

There is no way for the software to account for the thinning in the bent state.

The difference in mass is because thinning isn't in the formed model. The software builds the flat and formed models as a uniform thickness. The difference should not be much, but it is obviously noticeable. Based on the above explanation, the flat state will be the more accurate as that is what the shop will use.

1-Visitor
June 4, 2014

Thanks for your prompt response David. Makes sense.