Solved
Mathcads symbolics simply is not reliable and capable enough. So either stay with the numerics or switch to another tool.
Sometime you can achieve different results using substitutions, but whenever Mupad switches to numeric approx mode itself, it seems to be impossible to control the outcome (by using assume,...).
Who would have thought that a dummy substitution which should not affect the equation or the way MuPad solves it influences the outcome that much?

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