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1-Visitor
July 26, 2022
Question

Domed surface

  • July 26, 2022
  • 8 replies
  • 7420 views

Hi all, i have been trying to create a domed surface from this flat surface. I need to maintain the outside shape & draw the surface up towards the centre about 5mm up ideally with a single arc. The outside profile cannot lift off the datum on which it sits. The flat surface does not have to be used, i just figured there might be some way of pulling/dragging or distorting it using warp or free form surface manipulation but i have not managed to, thus far. I have tried boundary blend too but cannot achieve the flawless surface i require. Any ideas?

 

John 

8 replies

tbraxton
22-Sapphire II
22-Sapphire II
July 26, 2022

If the shape you posted in the picture represents the boundary of the surface on a plane then you can not "dome" that using a single arc of constant radius. Can you sketch a view of what the 3D "domed" surface should look like? With a 3D representation of the goal I may be able to offer some options.

 

 

kdirth
21-Topaz I
21-Topaz I
July 26, 2022

This is a swept blend to point tangent to "rim" and smooth at top.  To get the best surface, the sharp points needed to be excluded.  A more controlled version could be made with a revolve.  If you are looking to loft it to the outer edges, the result will be much "dirtier" with the varying perimeter and sharp points.

kdirth_1-1658857950001.png

 

kdirth_0-1658857311937.png

 

There is always more to learn.
Patriot_1776
22-Sapphire II
July 26, 2022

Hey John.  I'd try this approach, it gives you curvature continuous (instead of merely tangent) to the flat outer rim, AND it gives you drag handles in the boundary blend to adjust your tangency to the rim and to the datum plane at the top.  If it has to be a defined radius, then this wouldn't work.  BUT, for that you could revolve the top and connect them with a boundary blend and then adjust the curvature as needed.  I've included both models and the image is from the -01 model with the entire dome as a B/B and not the defined radius.  Have fun!

2022-07-26_johns_dome-01.png

Patriot_1776
22-Sapphire II
July 26, 2022

Actually these was some weird glitch with the B/B on the first -02 part, this one works better, the drag handles in the B/B actually work now.

1-Visitor
July 27, 2022

Thank you for the replies. I have attached a model which better shows what i am trying to achieve. I am reasonably happy with it but i realise it could be better around the indent.

 

John

19-Tanzanite
July 27, 2022

Since I tried it, might as well share this approach:

1) basic shape

pausob_0-1658935762587.png

2) old-school radius dome feature:

pausob_1-1658935784881.png

3) edges need to be flat, so overbuild

pausob_2-1658935820927.png

4) add variable-section Sweep:  

pausob_3-1658935843382.png

Sweep is surface with a cross section that of a single spline, with curvature on the dome side and tangency on the end of the flat ledge side:

pausob_5-1658936048353.png

 

5) Solidified result:

pausob_6-1658936193858.png

 

 

 

5) Reflection analysis: 

pausob_4-1658935935725.png

 

tbraxton
22-Sapphire II
22-Sapphire II
July 27, 2022

As @pausob has mentioned a radius dome and you have asked about "pulling" the surface I will mention some hidden feature creation tools in Creo. These are legacy Pro/E features. There are several that may be useful in this exercise. It will depend on how much direct control you need on the resultant topology. The Push, and both dome options have potential applications here.

 

Set this config option to access all of the features in the all commands list below.

allow_anatomic_features configuration option yes

 

Several advanced features are available to deform or alter (tweak) the surface of a part:
Local Push—Deforms a surface by pushing or pulling on a circular or rectangular region of a surface.
Radius Dome—Creates a dome on a limited region of a surface.
Section Dome—Creates a dome from sketched sections.
Ear—Creates a protrusion that is extruded along the top of a surface and bent at the base.
Lip—Creates a lip on selected edges that can be used for interlocking parts. This feature cannot be created as an Assembly feature, but the dimensions on mating parts can be controlled through relations.
Toroidal Bend—Bends a selected solid, surface, or datum feature in two directions to produce a toroidal or revolved shape.
Spinal Bend—Bend an object about a curved spine by continuously repositioning cross sections along a curve.
Solid Free Form—Tweaks a surface by dynamic manipulation.
Bend Solid—Bends solids or curves using the references of a flatten quilt feature.
Flatten Quilt—Flatten surfaces by transformation.

 

 

Patriot_1776
22-Sapphire II
August 1, 2022

I think PTC should revive and expand on some of these great old features, ESPECIALLY N-sided Mesh

Patriot_1776
22-Sapphire II
August 2, 2022

Hey Paul!  I took your .igs file and played with it a bit.  From what you did, there's a couple things you can try.  It's kind of hard to reverse-engineer something without knowing what it's SUPPOSED to look like (i,e, is the CAD model actually what is REALLY desired, or just someone's stab at it?).  So, I did it one way in the -04 model (as if you swept a constant arc out of the dome), but then something completely different in the -05 model (pictured in green - my fave) that ended up pretty smooth but a little different towards the bottom.  Yours in is grey in the upper right  Anyways, this was a kinda fun diversion, thanks!

2022-08-02_johns_dome-05.prt2022-08-02_johns_dome-05.prt

Patriot_1776
22-Sapphire II
August 4, 2022

Tried something else, like this the best, it drives any small distortion into the smallest areas.

2022-08-04_JOHNS_DOME-06.png

1-Visitor
February 27, 2023

Great conversation! This was a big help to me thanks.

13-Aquamarine
April 21, 2023

It can be done in Sheetmetal using Punch Form. You can control the dome by radius or height. 

If you want a solid model not Sheetmetal one, you can use the Sheetmetal part to cut the solid.

 

Sheetmetal Part

Bogdan_M_0-1682094824234.png

Bogdan_M_2-1682094910862.png

 

Solid model

Bogdan_M_3-1682094936270.png

Bogdan_M_4-1682094969209.png

 

The model has 20mm rise which I control it thru the die part.

Die part it is a simple revolved part .

Bogdan_M_5-1682095064404.png

 

 

 

Patriot_1776
22-Sapphire II
April 21, 2023

Yes, but John wanted specific conditions at the notches.  Look at my post from Aug 4.