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5-Regular Member
May 5, 2026
Question

Cable Lay Pattern

  • May 5, 2026
  • 2 replies
  • 55 views

Is there anyway to control or optimize the lay of the cables in a route? As you can see in the screenshot, the 8th cable in this route is in a suboptimal location and it’s driving the overall location diameter to be much larger in the model than it would in reality.

2 replies

14-Alexandrite
May 11, 2026

Hello,

I’m not aware of any packing‑optimization feature in Creo (I’m using Creo 9). Maybe someone with more experience knows otherwise.

From what I’ve seen, Creo appears to use hexagonal packing for cables. For example, with 10 wires or 20 wires, the resulting layouts match the typical hexagonal patterns (as shown in the figures below).

 

Wire Packing

 

If you have the same wires routed as two separate cables on a shared network, each cable also seems to be packed hexagonally. In that case, the two cables themselves will stack in a hexagonal pattern as well, something like this:

2 packed cables

One way to get a more optimal circular bundle is to first treat the wires as a single bundle and size the inner diameter to match an ideal circle packing. For instance, for ten 1.27 mm wires, an optimal bundle inner diameter is about 4.843 mm (per this calculator: https://www.wolframalpha.com/input?i=pack+10+circles+in+a+circle).

Creo will calculate the bundle diameter as 5.08 mm based on its hexagonal packing, and it will warn you that your specified bundle diameter is smaller. However, it still accepts the 4.843 mm value. Using that value gives you a closer‑to‑optimal round packing of the wires.

 

Bundle

 

Br, Lars

5-Regular Member
May 11, 2026

Hey Lars! Looks like the hexagonal packing might be a newer feature (I’m using Creo 7). Your suggestion with the bundling tool is a fantastic work-around.

 

Thanks for taking the time to put together this response!

-RG