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1-Visitor
September 16, 2013
Question

Surface Blends

  • September 16, 2013
  • 13 replies
  • 8758 views
Hello,
I'm stuck on this wretched dome again!

I have a thin plastic dome - think of one of those white hard hats construction workers wear. All over the head part, it is nominally 5mm thick. Around the base, where it grazes the ears, it has a 50mm wide flange. The flange is at 45 degrees to the dome (so it partly covers the ears and partly obscures the vision). The flange is 15mm thick. The dome blends down to its nominal 5mm from the 15mm at the flange over a distance of 50mm.

I only have the data defining the outer surface of the dome/flange complete. I have modelled the inner surface of the head/dome by offsetting the outer surface by 5mm and the inner surface of the flange by offsetting the outer surface by 15mm.
I have then cut out the flange surface to leave the outline of the dome surface and cut off the outer edge of the dome surface to match the outline of the flange. They are modelled as surfaces, not solids. I therefore end up with two surface features, nestling one inside the other, with a 10mm gap between them around the flange/dome join.
Now I need to blend the two surfaces together.
I can't get Pro/E to do the blend.
I thought I could insert a blend, surface. project sec and select the two surfaces to blend between.
I get all the way through until the last few clicks, when I try to select the surfaces of the flange and of the dome and Pro/E decides that neither of them is a surface. I am left with the option of quitting out and starting again.

I am sorry, I can't attach the part, as it is confidential.

Have I explained it clearly enough to make sense? If so, have you any suggestions for alternative methods, or where I am going wrong with this one?

Thanks,


John

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13 replies

JWayman1-VisitorAuthor
1-Visitor
September 24, 2013
Thank you to everybody who has contributed to my on-line surfacing training course! It has been very helpful.
I have made significant progress now, thanks to you folks, but I have now identified my latest query:

I now have an inner and an outer surface for my part, each of which looks pretty presentable. I may need to fine tune things a bit, but the principle is now established. The question is this: How should I fill the gap between inner and outer surfaces with solid material? I have currently thickened the inner surface outwards and the outer surface inwards, by suitable dimensions to ensure that they overlap a little close to the middle of the gap. That results in a solid, but I am conscious that is not the correct method. Ideally, I would thicken the inner surface up until the outer surface, or vice-versa, but there is no option to do that.
So, what are my options and which is the preferred option?


(WF4)

Thanks,


John

1-Visitor
September 24, 2013
If I recall what you were doing correctly you shouldn't be thickening either surface. You should create a surface between the two to cap it off or close the volume. If your surface ends are where you want them I would make a boundary blend between them with a BB that just uses the perimeter edges of each surface in one direction and no curves in the second direction. If this is still a revolved shape you could also revolve another surface to get the desired cross section surface to close off the void between inner and outer surfaces. After making the new surface either wayyou should be able to merge twice to get a close surface and then solidify.

Good Luck!
Mark A. Peterson
Design Engineer
Varel International

1-Visitor
September 25, 2013

I created a video to cover some of the concepts in creating solids from surfaces. Not sure if it's over simplified but maybe some will find it useful.


http://www.youtube.com/watch?v=HJgXwhVwpFw&feature=c4-overview&list=UU89vS9l-hjWue8YteZ56esA


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